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Case StudyRobotics·Bootcamp

How a two-country bootcamp helped a cobot integrator install robots twice as fast.

A collaborative robot integrator was winning orders it couldn't install. Skillfi built the Cobot Academy, a two-track bootcamp: field specialists in the US who set up robots on factory floors, and a programming team in India who prepare every robot cell before anyone arrives on site. It's how our bootcamps work: talent trained around your real roles, wherever you need it.

Days to install a cobot cell
21→9
24Graduates hired, 2 countries
2.3xInstalls a quarter
−28%Senior engineer overtime
01

Robot orders were growing, but nobody was left to install them.

The company sells and installs collaborative robots for small and mid-sized manufacturers across the Midwest, for jobs like machine tending, packing and palletising. Demand had nearly doubled in a year.

Every install depended on a handful of senior engineers who programmed the robot, built the cell and trained the customer, often all in the same week. A typical cell took three weeks from delivery to running. Customers were waiting, two had cancelled orders, and experienced robot engineers were almost impossible to hire.

21 daysto install one cell
6engineers doing everything
2orders cancelled

We could sell robots all day. What we couldn't do was get them running on the customer's floor fast enough.

VP of Operations, client
02

Split the work, then train a team for each half.

Skillfi mapped every install with the senior engineers and split it in two: work that has to happen on the factory floor, and work that can be done remotely before the robot arrives. Graduates in both countries were found and screened with our fractional recruiter team.

Prepare

A programming team in India

Engineering graduates in Pune trained to program and simulate each robot cell offline, so it arrives on site almost ready to run.

Install

Field specialists in the US

Mechatronics and technical college graduates trained to mount, wire, guard, test and hand over cobots on customers' floors.

Connect

One install, two shifts

India prepares overnight and the US team installs by day, with a shared checklist and live support during every site visit.

The Engagement

6 months, two tracks

From six overloaded engineers to a trained team across two countries. Here's how the Cobot Academy unfolded.

  1. Week 1–3

    Install mapping

    Every step of a typical install mapped with the senior engineers and split into on-site and remote work.

    40% moved remote
  2. Week 3–6

    Sourcing in two countries

    Technical colleges in the Midwest and engineering colleges in Pune, with hands-on tests and interviews.

    1,400 applicants
  3. Month 2–4

    Programming track, India

    A 10-week cohort of 12 on robot programming, simulation, safety settings and install documentation.

    10 hired
  4. Month 2–3

    Field track, cohort one

    An 8-week cohort of 10 in the client's training cell, from mounting and wiring to customer handover.

    7 hired
  5. Month 4–5

    Field track, cohort two

    A second US cohort, improved with feedback from the first installs and the senior engineers.

    7 hired
  6. Month 6

    Handover

    Both teams installing together, with the academy playbook handed over for future intakes.

    24 hired total
Inside the Cobot Academy

One install, prepared overnight and finished by day

Each track learned its half of the job in depth, and both learned how to hand work to the other without anything getting lost.

IndiaProgram

Ready before it ships

  • Robot programming
  • Offline simulation
  • Cycle time checks
IndiaDocument

A clear install pack

  • Safety settings
  • Wiring & layout drawings
  • Site checklist
USInstall

Build the cell

  • Mounting & wiring
  • Guarding & safety tests
  • Fine-tuning on site
USHand over

Customer up and running

  • Operator training
  • Production sign-off
  • 30-day follow-up
Every install: Senior engineer reviewA senior engineer checks every program and signs off every cell, so speed never comes at the cost of safety.
India · 10 programmers US · 14 field specialists Month 6 · Handover
The Results

Six months after handover

Days to install a cobot cell

Senior engineers doing it all21 days
Two-country academy team9 days
06121824

So customers' robots start producing nearly two weeks sooner.

Cobot cells installed a quarter22→51
Cost per install—→−31%
Senior engineer overtime—→−28%
Customers ordering a second cell34%→52%
Academy hires still in role—→22 of 24
VO

Our robots now arrive already programmed and tested. The team in Pune prepares overnight, our field crew installs by day, and our senior engineers finally have time to design the next generation of cells.

VP of Operations, client
Your Turn

Selling more than your team can deliver?

Our bootcamps train graduates around your real roles, in the US, offshore or both, so new hires join ready to work. Need help finding the right people in a new location? Our fractional recruiter team can fill your cohorts.

What we'd build for you
  • Role mapping & work split
  • Sourcing in one or more countries
  • Hands-on bootcamp tracks
  • Deployment & handover
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